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Bosch Engineering
Off-highway: Our portfolio

Intralogistics

We offer solutions for safe surround sensing and electrification of your vehicles, along with corresponding software modules – either off-the-shelf or individually adapted to your machine and application. We can also support you on the path to automation.

Sensor and electrification components

With our sensor system portfolio, you can move your industrial trucks both safely and efficiently. In addition, our electric drives and supplementary components for electrification allow your intralogistics vehicles to operate with zero local emissions.

Be it radar, ultrasound, or cameras – with our sensors for the intralogistics market, we provide you with robust, powerful, and safe solutions. Whether motors and inverters, control units or transmissions – our compact electric motors stand for powerful electrification of traction drives in industrial trucks. We adapt our automotive components that are tried and tested in large-volume production to the specific requirements of the off-highway market. You thus benefit from robust premium sensors with high performance as well as electrification components with high power densities and product maturity levels – even for small-batch production quantities.

Radar, ultrasound, camera heads, electric motors, transmissions, inverters, and control units from Bosch Engineering for intralogistics

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Sensor components

Our sensors for off-highway applications offer you the perfect combination of robustness, performance, and affordability in the intralogistics market. Based on our automotive technology that is tried and tested in large-volume production, we develop solutions that are tailored to your exact requirements for industrial trucks – and are available to you even for small-batch production quantities.

Radar, ultrasound, and camera heads from Bosch Engineering for intralogistics

Our products at a glance:

Radar systems

  • The advantage of radar technology over other sensor concepts such as LiDAR is its impressive resistance to adverse weather and environmental influences such as rain, fog, or dust.
  • With our off-highway premium radar system, we offer a robust sensor with high performance from our automotive portfolio, adapted to the needs of the construction machinery market.
  • The high-resolution radar produces a point cloud with a resolution that is ten times higher than earlier system generations. As a result, objects that are positioned very close together in the detection area (x, y, and z coordinates) can be distinguished with even greater accuracy.

Ultrasonic sensors

  • Our ultrasonic systems for construction machinery cover a wide detection range (up to 360° panoramic view) with up to twelve ultrasonic sensors.
  • Depending on the configuration, the sensors measure only the distance or also offer object localization.
  • The safety function with performance level D according to ISO 13849 includes the distances recorded by the sensors using direct echoes.

Camera heads

  • Mono cameras with 3-megapixel resolution for integrators and OEMs
  • State-of-the-art FPD and GMSL interface

Mobile electronics bundle

Electrification components

Our compact and powerful electric motors for industrial trucks are available in two power ratings of 90 kW and 140 kW. The motors feature a special design that is characterized by its high-power density and exceptional efficiency. This is combined with inverters and transmissions to provide you with a tailored system solution from a single source. The INVCON3.3 inverter with an integrated DC/DC converter serves as a customized control system for the Bosch electric motors in mobile machinery with 400 V battery systems. The INV4 inverter uses the latest silicon carbide semiconductor technology to enable maximum efficiency in 800 V systems. The easy configuration enables rapid adaptation to different applications.

Electric motors, transmissions, inverters, and control units from Bosch Engineering for intralogistics

Our products at a glance:

White paper
How Bosch is improving accident prevention and working conditions in the off-highway market

General purpose radar off-highway
Sensor system for flexible function development

Radar off-highway
Sensor system for object recognition

Radar off-highway premium
A robust premium component with high performance

Ultrasonic sensor system off-highway entry 12V
The entry-level variant

Ultrasonic sensor system off-highway premium
Object recognition in a robust housing including localization of objects

Ultrasonic sensor system off-highway premium safe
For reliable object localization (performance level D)

3MP off-highway camera head
Imaging sensor for assistance, automation and robotics

Electric motor SMG180 OHW
For emission-free driving and precise working in off-highway applications

Electric motor SMG220 OHW
For emission-free driving and precise working in off-highway applications

Electric motor SMG230 OHW
For emission-free driving and precise working in off-highway applications

Power electronics INVCON 3.3 OHW
Control unit with integrated DC/DC converter for electric drives

Power electronics INVCON Gen4 OHW
Efficient fourth-generation inverter for mobile machinery with electric motor SMG230 OHW

Transmission EDT180
High-speed transmission for the electric motor SMG180 OHW

EDCU control unit
Solution for controlling mobile machinery

Transmission units
Transmissions from Bosch Rexroth, such as the eGFZ9125 or eGFV9120, complete our portfolio for electric vehicles

Assistance systems

With our innovative technology packages for surround sensing and object recognition, your intralogistics vehicles operate more safely and support efficient working methods.

Using forklift trucks, telescopic handlers, and mobile elevating work platforms involves many accident risks. Continuous operation, looking over both shoulders while reversing, and many movable obstacles demand the full concentration of operating personnel and subject them to significant physical strain. Our innovative surround sensing systems, which are also available as retrofit solutions, greatly improve the all-round view, for example, when transporting bulky loads. Logistics tasks can thus be carried out more easily, safely, and efficiently. Be it ultrasonic, radar, or camera sensors: we are happy to advise you on the best and most cost-effective solution for your application. Benefit from our sensor system expertise and long-standing experience in project implementation up to series production.

Computer graphic of a forklift truck with driver assistance: near-range cameras, control unit, and wiring.

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Based on your in-depth knowledge of the industrial trucks that are to be equipped as well as your desired assistance functions, we will provide you with the ideal sensor concept to suit your specific needs.

Our products at a glance:

  • Radar sensors
    Our robust sensor technologyfor off-highway vehicles
  • Ultrasonic sensor systems
    Our innovative near-range sensors for mobile machinery
  • Mobile electronics bundle
    The automation software and hardware from Bosch can be seamlessly integrated into the BODAS (Bosch Rexroth digital application solutions) digital ecosystem

At your request, we can also advise and support you in the following areas:

  • System design and E/E architecture
  • Selection of suitable (manufacturer-independent) components for your use case
  • Optimum installation position for maximum performance of the sensors, for example, with regard to the range and probability of detection
  • Application-specific sensor parameterization and data filtering, for example, ultrasonic and radar solutions
  • Prototyping
  • Commissioning and initial testing
  • Support with testing, data analysis, and data interpretation during the sensor evaluation phase
  • Development and implementation of your functionality including support with the start of volume production
  • Supplementary software modules, e.g., for object recognition
  • Support with retrofit strategies for mixed fleets and existing vehicles
  • Product-specific hands-on training in sensor systems

Ultrasonic system for work platforms to safeguard the work cage.

White paper

How Bosch is improving accident prevention and working conditions in the off-highway market

General purpose radar off-highway
Sensor system for flexible function development

Radar off-highway
Sensor system for object recognition

Radar off-highway premium
Our robust premium component with high performance

Ultrasonic sensor system off-highway entry 12V
The entry-level variant

Ultrasonic sensor system off-highway entry
Object recognition in a robust housing

Ultrasonic sensor system off-highway premium
For object localization

Ultrasonic sensor system off-highway premium safe
For object localization

3MP off-highway camera head
Imaging sensor for assistance and automation

Our surround sensing systems enhance the safety of your intralogistics vehicles, such as forklift trucks and mobile autonomous robots, and support efficient working methods. The combination of software and sensors enables higher-quality assistance systems.

  • Sensor systems for safety applications
  • Robust sensors and reliable data
  • Simple and time-saving configuration for individual applications
  • Extensive Bosch expertise
  • Series-production experience in the off-highway sector

Automation

Our surround sensing systems enhance the safety and efficiency of intralogistics vehicles and mobile autonomous robots and serve as the basis for automated work functions. With our combination of software and sensors, we can also generate higher-quality automation functions.

For partially or fully automated travel and work processes, the intralogistics sector already makes use of different sensor technologies. They support machines in completing the processes with the desired quality and responding to accident risks in the correct manner. In close cooperation with the highly automated driving sector and Bosch corporate research, we provide you with the latest technologies along with in-depth software expertise for your automation applications based on radar, ultrasonic, and camera sensors.

3D graphic of an intralogistics robot using Bosch software for localization, navigation, and object recognition

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Based on your in-depth knowledge of the machines to be equipped as well as the required automated processes, we will provide you with the ideal sensor concept to suit your specific needs along with the corresponding, individually customized software modules for automating both navigation and localization. In addition to our hardware expertise, we can call upon decades of experience when it comes to implementing even the most complex automation projects. 

Our products at a glance:

  • Radar sensors
    Our robust sensor technology for off-highway vehicles
  • Ultrasonic sensor systems
    Our innovative near-range sensors for mobile machinery
  • Smart robotics functions
    Our sophisticated, universal software for localization, mapping, obstacle detection, and navigation
  • Mobile electronics bundle
    The automation software and hardware from Bosch can be seamlessly integrated into the BODAS (Bosch Rexroth digital application solutions) digital ecosystem

At your request, we can also advise and support you in the following areas:

  • Selection of suitable (manufacturer-independent) components for your use case, including commissioning
  • Advice on system design and integration, including safety concept, system architecture, and security (e.g., EU Cyber Resilience Act)
  • Modules for navigation, obstacle detection, and localization
  • Joint development of safety architectures and integration of series-production components, e.g., the ultrasonic sensor system off-highway premium safe
  • Application-specific sensor parameterization and data filtering, e.g., for the safe design of sensor systems
  • Development and implementation of your functionality including support with the start of series production
  • Application-specific software function development using software in the loop and hardware in the loop as well as FOSS and ROS2 integration
  • Use of our 5G campus network
  • Retrofitting and remote monitoring of camera-based technology
  • Safe system design for automation tasks with our safety-certified ultrasonic and radar components
  • Integration of our software modules into customer-specific automation of work processes, e.g., optimum navigation
  • Production application in an automated cleaning robot: the machine manufacturer Hako and Bosch jointly developed automation software for a cleaning machine

White paper

How Bosch is improving accident prevention and working conditions in the off-highway market

General purpose radar off-highway
Sensor system for flexible function development

Radar off-highway
Sensor system for object recognition

Radar off-highway premium
Our robust premium component with high performance

Ultrasonic sensor system off-highway entry 12V
The entry-level variant

Ultrasonic sensor system off-highway entry
Object recognition in a robust housing

Ultrasonic sensor system off-highway premium
For object localization

Ultrasonic sensor system off-highway premium safe
For object localization

3MP off-highway camera head
Imaging sensor for assistance and automation

  • Robust sensors and reliable data
  • Software modules and advice on system integration
  • Sensor systems for safety applications and automation functions 
  • Wide-ranging Bosch expertise
  • Use of the latest algorithms thanks to our close connection to highly automated driving in the automotive sector
  • Efficient automation of your work processes
  • Cost-optimized safety components

Electric drive concepts

Demand for alternative drive concepts in the intralogistics sector is on the rise: we provide you with innovative hardware components for electrification, which are available off-the-shelf and can be supplemented with application-specific software developments.

The electrification of industrial trucks is advancing into higher power ranges and is promoting growth in the market for electric drives. Our range of electric drives and supplementary components for electrification allows your intralogistics vehicles to operate with zero local emissions. We can also support you on the path to series production with tailored engineering services.

Vehicle electrification concepts for off-highway applications

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With electric motors for off-highway applications, we offer compact and powerful solutions for the electrification of traction drives and work functions in intralogistics vehicles. We adapt automotive components that are tested and proven in large-volume production to your specific requirements. As a result, high power densities combined with impressive product maturity levels and compact designs are available to you even for small-batch production quantities.

Our products at a glance:

Furthermore, we can also offer support with:

  • Development of control software 
  • System design and system integration
  • Selection of components for your use case
  • Prototyping
  • Commissioning, for example, of inverters
  • Guided hands-on training in inverter commissioning, for example, parameterization.

Electric terminal tow tractor: we assisted our customer with system development and commissioning.

Electric motor SMG180 OHW
For zero-emission driving and precise working in off-highway applications

Electric motor SMG220 OHW
For zero-emission driving and precise working in off-highway applications

Power electronics INVCON 3.3 OHW
Control unit with integrated DC/DC converter for electric drives

Transmission EDT180
High-speed transmission for the electric motor SMG180 OHW

EDCU control unit
Our solution for controlling mobile machinery

Transmission units
Transmissions from Bosch Rexroth, such as the eGFZ9125, complete our portfolio for electric vehicles

  • Easy and time-saving implementation of electrification strategies 
  • Modular solution comprising electric motors, power electronics, and powertrains
  • Compact applications for restricted installation spaces 
Contact

Your contact

Do you have any questions? Feel free to contact our expert.

Benedikt Schachtner, Sales Manager